Plant Manager
Plant Manager is responsible for managing the strategic and tactical direction of the entire manufacturing facility. The Plant Manager oversees all site operations - including Production, Maintenance, Engineering, Quality, and Supply Chain—ensuring the achievement of site-wide KPIs such as safety, EBITDA, equipment performance, waste reduction, product quality, and operational plan goal attainment. This role serves as the primary leader for the site, fostering a culture of "Passion for Winning" and operational excellence while meeting business and budget objectives.
Job Responsibilities
Strategic Leadership & Operations Management
- Site Direction: Create and execute the long-term strategic plan for the Mogadore facility, translating corporate goals into functional KPIs and objectives for all departments.
- Operational Excellence: Manage productivity programs to reduce cost/labor spend, drive manufacturing process standardization, and improve overall employee performance. Champion the implementation of continuous improvement methodologies (PEAK, Lean, Six Sigma) to optimize value streams.
- Production Oversight: Monitor daily production function performance to ensure "On-Time In-Full" (OTIF) delivery and adherence to quality standards.
Financial Management
- P&L Ownership: Maintain full adherence to the plant budget, funding, and delivery for financial goals.
- Cost Control: Lead executive-level problem solving regarding labor spend issues, material waste, and productivity projects.
- Capital Planning: Identify and justify Capital Expenditure (CapEx) needs for equipment upgrades and facility improvements.
Talent & Organizational Development
- Staffing Strategy: Create direct/indirect labor level staffing plans to ensure optimal workforce utilization across all shifts.
- Team Building: Provide functional leadership, coaching, and staff development for a multi-disciplinary leadership team (Production Managers, Engineers, HR, Safety).
- Culture: Interface effectively in a professional manner with all employees in the Company, as well as the public, fostering an inclusive and high-performance work environment.
Safety & Compliance
- EHS Leadership: Ensure strict compliance with Company and Governmental safety standards, policies, and procedures by staff and outside vendors.
- Risk Management: Proactively identify safety risks and implement corrective actions to maintain a zero-harm culture.
Minimum Qualifications
- Education: Bachelor’s degree in engineering, Operations Management, Business/Finance, or equivalent. required
- Experience
- 10+ years of manufacturing experience (vs. 5+ for Sr. Production Manager).
- 5+ years of managerial experience leading large, cross-functional teams (500+ employees preferred).
- Technical Skills
- Advanced ability in calculating labor manning requirements and monitoring labor spend.
- Expert-level employee leadership and staff development skills.
- Intermediate Financial Modeling and budget creation/adherence.
- Proficiency in Operational Excellence/Lean processes and performance improvement tools (Kaizen, 5S, TPM, DMAIC).
- Communication: Capable of creating high-level operational status reports and presenting them effectively to Executive Operations Management.
Preferred Qualifications
- Education: MBA.
- Certifications: Lean Six Sigma Green Belt or Black Belt.
- Industry: Experience in high-volume plastic injection molding or consumer goods manufacturing.
Climate: Must interface effectively, in a professional manner with all employees in the Company, as well as the public. This role requires executive-level problem-solving complexity specific to managing the entire Production function and site profitability.